Big Dog 2006 K-9 Bedienungshandbuch

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2006 K-9 OWNERS MANUAL
THANKS FROM BIG DOG MOTORCYCLES for your purchase. With that purchase comes a
commitment to provide you support for your handcrafted motorcycle. This Owners Manual
has been prepared to acquaint you with the care and maintenance of your motorcycle
while providing important safety information. Follow these instructions for maximum
motorcycle performance, personal motorcycling safety and pleasure.
This manual is designed to go with the motorcycle, should you decide to sell it, in order
to provide history and additional information to the next owner. The information in this
manual is based on the most current production information available at the time of
printing. Big Dog Motorcycles, L.L.C., reserves the right to make changes to their motorcycles
without notice or obligation.
THE FIRST 3,000 MILES ARE ESPECIALLY CRITICAL TO THE LONGEVITY AND
PERFORMANCE OF YOUR BIG DOG MOTORCYCLE. MAKE SURE YOU FOLLOW THE NEW
ENGINE BREAK-IN PROCEDURE OUTLINED ON PAGE 4 IN THIS MANUAL.
1
WARNING
!
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Inhaltsverzeichnis

Seite 1 - 2006 K-9 OWNERS MANUAL

2006 K-9 OWNERS MANUALTHANKS FROM BIG DOG MOTORCYCLES for your purchase. With that purchase comes acommitment to provide you support for your handcra

Seite 2 - TABLE OF CONTENTS

SPECIFICATIONS2006 K-9 GENERAL INFORMATIONDry Weight Front...267 LbsDry Weight Rear...443 LbsDry Weight Total...710 LbsGVWR

Seite 3 - HOW TO USE THIS MANUAL

Please mail this Warranty Transfer to:Big Dog Motorcycles, 1520 E. Douglas, Wichita, KS 67214

Seite 4 - QUICK START GUIDE

VEHICLE IDENTIFICATION2006 K-9 GENERAL INFORMATIONThe full 17-digit VehicleIdentification Number (VIN)is stamped on the steeringhead. Always give t

Seite 5

TIRES2006 K-9 GENERAL INFORMATION REPLACE TIRES WITH BIG DOG MOTORCYCLES APPROVED TIRES ONLY. SERVICING TIRES ANDWHEELS REQUIRES SPECIAL TOOLS AND SK

Seite 6

TIRES2006 K-9 GENERAL INFORMATIONCUTS AND ABRASIONS A part of your pre-ride inspection should be to inspectthe tires each time before you ride. You sh

Seite 7

CARGO AND PASSENGER WEIGHT2006 K-9 GENERAL INFORMATIONKEEP CARGO WEIGHT CONCENTRATED CLOSE TO THE MOTORCYCLE AND AS LOW AS POSSIBLETO MINIMIZE ANY CHA

Seite 8

CARGO AND PASSENGER WEIGHT2006 K-9 GENERAL INFORMATION1. Our motorcycles are carefully engineered to be ridden in their original configurationor only

Seite 9

FUELING Use only unleaded gasoline. Ethanol blended gasoline is approved as longas it has 87 octane minimum. Methanol or methanol blended fuel is NOT

Seite 10 - SPECIFICATIONS

GENERAL INFORMATION2006 K-9 GENERAL INFORMATIONHEAT The engine, drive train, exhaust pipes and muffler on the motorcycle become veryhot when the engin

Seite 11 - VEHICLE IDENTIFICATION

GENERAL INFORMATION2006 K-9 GENERAL INFORMATIONWARNING!ROAD CONDITIONS Pay strict attention to your surroundings. Avoid riding when theweather is a se

Seite 12 - 2006 K-9 GENERAL INFORMATION

GENERAL INFORMATION2006 K-9 GENERAL INFORMATIONGOOD JUDGMENT Safe motorcycle operation requires mental awareness and goodjudgment, combined with a def

Seite 13

TABLE OF CONTENTSSECTION PAGE1. GENERAL INFORMATION ...4Quick Start Guide | Specifica

Seite 14 - CARGO AND PASSENGER WEIGHT

GENERAL INFORMATION2006 K-9 GENERAL INFORMATIONFRAME CONSTRUCTION The frame is made from high-strength seamless steeltubing and utilizes a high tensil

Seite 15

Riding your motorcycle can be an enormous source of enjoyment. However, there are risksassociated with riding any motorcycle. To minimize these risks,

Seite 16 - GENERAL INFORMATION

2006 K-9 MAJOR COMPONENTS22MAJOR COMPONENTSBattery | Controls | Gear Shifter | Power Train System | Clutch | ElectricalSystem | Ignition Switch | Disp

Seite 17

BATTERY2006 K-9 MAJOR COMPONENTSBATTERY The battery and electrical components are located under the seat. Thismotorcycle has a maintenance-free batter

Seite 18

CONTROLS2006 K-9 MAJOR COMPONENTSA. CLUTCH HAND LEVER The clutch hand lever is operated with the left hand.Pull the lever against the handlebar grip t

Seite 19

CONTROLS2006 K-9 MAJOR COMPONENTSE. ELECTRIC STARTER SWITCH After the ignition key is turned to the ONposition, press RUN on the ENGINE STOP SWITCH be

Seite 20

GEAR SHIFTER2006 K-9 MAJOR COMPONENTS DO NOT FORCE THE TRANSMISSION TO SHIFTUNDER ANY CIRCUMSTANCES. FORCING A SHIFTMAY DAMAGE THE SHIFT LEVER O

Seite 21

GEAR SHIFTER2006 K-9 MAJOR COMPONENTSThe gear shifter is located on the left forward foot control. There are six forward gearsand no reverse. Pushing

Seite 22 - SECTION 2

POWER TRAIN SYSTEM2006 K-9 MAJOR COMPONENTS28ABCD

Seite 23 - 2006 K-9 MAJOR COMPONENTS

POWER TRAIN SYSTEM2006 K-9 MAJOR COMPONENTSSYSTEM COMPONENTS The power train of this motorcycle is composed of:A. V-TWIN, 117 CUBIC-INCH, FOUR-STROKE

Seite 24 - CONTROLS

Many people read their Owners Manual from beginning to end when they first receivetheir new motorcycle. If you do, it will help you learn about the f

Seite 25

CLUTCH2006 K-9 MAJOR COMPONENTSMANUAL, MULTI-PLATE CLUTCH The purpose of the clutch is to engage anddisengage the flow of power from the engine to the

Seite 26 - GEAR SHIFTER

CLUTCH2006 K-9 MAJOR COMPONENTSCLUTCH ADJUSTMENTS Maintaining the proper tension on the clutch cable iscritical to the longevity of the motorcycles c

Seite 27

ELECTRICAL SYSTEM2006 K-9 MAJOR COMPONENTS32ABCDHIJGKFE

Seite 28 - POWER TRAIN SYSTEM

ELECTRICAL SYSTEM2006 K-9 MAJOR COMPONENTSThe electrical system supplies electrical power to all the various components of themotorcycle. The electric

Seite 29

ELECTRICAL SYSTEM2006 K-9 MAJOR COMPONENTS2006 ELECTRONIC DEVICES AND THEIR DEFAULTS Incorporated in the2006 electrical system are:1. Electronic cont

Seite 30

ELECTRICAL SYSTEM2006 K-9 MAJOR COMPONENTSIf your motorcycle exhibits any of the following symptoms the ignition system may needdiagnostic analysis by

Seite 31

IGNITION SWITCH2006 K-9 MAJOR COMPONENTSSWITCH POSITIONS There are only two ignition key positions. Vertical, or up, isignition OFF and the key is rem

Seite 32 - ELECTRICAL SYSTEM

IGNITION SWITCH2006 K-9 MAJOR COMPONENTS DO NOT ATTACH LARGE, HEAVY KEY RINGS OR OTHER OBJECTS TO THE IGNITION KEY ASTHIS CAN DAMAGE THE COIL COVER A

Seite 33

DISPLAY2006 K-9 MAJOR COMPONENTSNEVER ATTEMPT TO TAMPER WITH OR ALTER THE VEHICLE ODOMETER. THIS IS ILLEGAL.A. LEFT TURN INDICATOR LIGHT Theyellow tu

Seite 34

DISPLAY2006 K-9 MAJOR COMPONENTSF. SPEEDOMETER/ODOMETER The speedometer registers speed in statute milesper hour. The odometer registers the total num

Seite 35

INITIAL BREAK-IN Internal engine component wear is critical in the first 3,000miles. Observe break-in guidelines to assure future performance, durabil

Seite 36 - IGNITION SWITCH

BRAKE SYSTEM2006 K-9 MAJOR COMPONENTS40ABCFHDEG

Seite 37

BRAKE SYSTEM2006 K-9 MAJOR COMPONENTSFRONT BRAKE COMPONENTS The front brake is a hydraulic disc type, whichis operated by the hand lever on the right

Seite 38

BRAKE SYSTEM2006 K-9 MAJOR COMPONENTSFOR NORMAL BRAKING Apply both front and rear brakes. The brake system suppliesbest stopping when applied simultan

Seite 39

BRAKE SYSTEM2006 K-9 MAJOR COMPONENTS RIDING THE BRAKES CAN CAUSE OVERHEATING, REDUCING THEIR EFFECTIVENESS. NEVERRIDE WITH YOUR FOOT RESTING ON TH

Seite 40 - BRAKE SYSTEM

FUEL SYSTEM2006 K-9 MAJOR COMPONENTS44TANK CAPACITYMain Capacity 4.0 galReserve Capacity 0.4 galTotal Capacity 4.4 galCFDEAB

Seite 41

FUEL SYSTEM2006 K-9 MAJOR COMPONENTSThe fuel system of this motorcycle is composed of:A. FUEL TANK One-piece tank design incorporating gas-cap vents.

Seite 42

FUEL VALVE This motorcycle comes equipped with a high performance, high flow fuelvalve. The fuel valve is located under the fuel tank on the left side

Seite 43

SECTION 32006 K-9 MAINTENANCE & STORAGE47MAINTENANCE & STORAGEMaintenance | Maintenance Log | Service | Cleaning | Storage | Trouble-Shooting

Seite 44 - FUEL SYSTEM

2006 K-9 MAINTENANCE & STORAGEMAINTENANCETo achieve the greatest safety, reliability and performance from this motorcycle regularmaintenance proce

Seite 45

2006 K-9 MAINTENANCE & STORAGEMAINTENANCEGENERAL INSPECTION Good maintenance means a safe machine. A careful checkof certain equipment must be mad

Seite 46 - FUEL VALVE

RPM TO MPH CONVERSION The below chart converts RPM to MPH. It is a guidelineonly. For more information contact a Big Dog Motorcycles Dealer or Authori

Seite 47 - SECTION 3

By using the following recommended maintenance schedule, you will be assuredlongevity, reliability and performance of your motorcycle.The mileage inte

Seite 48 - MAINTENANCE

MAINTENANCE LOGEngine Oil and FilterAir Cleaner FilterPrimary Drive Lubricant and Magnetic PlugPrimary Drive ChainClutchTransmission Lubricant and Mag

Seite 49

500 MILE 2,500 MILE 5,000 MILE 7,500 MILERRRRIIIIRRIIIIIIRRRRIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIDOWNLOAD DOWNLOAD DOWNLOAD DOWNLOAD

Seite 50

10,000 MILE 12,500 MILE 15,000 MILE 17,500 MILERRRRIIIIRRRRIIIIIIIIRRRRIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIIDOWNLOAD DOWN

Seite 51 - MAINTENANCE LOG

If you decide to perform the scheduled maintenance, it is essential you have the propertools, knowledge and skills required. Improper maintenance will

Seite 52

SERVICEAIR FILTER This motorcycle is equipped with a dry paper airfilter. In order to function properly, the air cleaner must provide anairtight seal

Seite 53

SERVICEFUEL TANK STRAINER A screen-type fuel strainer is located on top of the supplyvalve inside the fuel tank. The screen should be inspected and cl

Seite 54

SERVICEENGINE OIL Use only premium 20W50 V-Twin,detergent motorcycle oil. The quality and cleanlinessof your engine oil, as well as maintaining t

Seite 55

SERVICEENGINE OIL FILTER The oil filter is located atthe base in the front of the engine. The oil filter shouldbe replaced every time the oil is chang

Seite 56 - OIL LEVEL

SERVICEalong with a thorough tank flush with fresh oil before newoil is put in the tank.TRANSMISSION LUBRICANT The transmissionlubricant level should

Seite 57

QUICK START GUIDE2006 K-9 GENERAL INFORMATIONCOLD STARTING PROCEDURE This motorcycle comes equipped with electroniccompression releases to aid in the

Seite 58

SERVICECHANGING TRANSMISSION LUBRICANT The transmission lubricant shouldbe changed at all service intervals and every 2,500 miles thereafter. The drai

Seite 59

SERVICE5. Replace the O-rings if they are damaged or not sealing properly to avoid lubricantleaking.6. Note sealant placement on inspection cover. Rem

Seite 60

SERVICE2006 K-9 MAINTENANCE & STORAGE60to drain. Inspect and clean the magnetic drain plug. Install the drain plug and tightento 10 ftlbs torque.

Seite 61

WARNING!SERVICE2006 K-9 MAINTENANCE & STORAGE61wire should not go in more than 1/8-inch.DO NOT ADJUST THE EYES OUT SO FAR AS TO UNCOVER THE CHECKI

Seite 62

SERVICEFRONT FORK OIL Drain and refill the front forks every 5,000 miles or annually. All2006 models use 10 oz. of 30W synthetic fork oil. Improper fl

Seite 63

SERVICESHIFTER LINKAGE ADJUSTMENT The shift linkage can be adjusted withoutremoving the shift rod or eyelets from the shift controls. The shift rod ha

Seite 64

SERVICE2006 K-9 MAINTENANCE & STORAGE64WARNING!BRAKE LINE AND MASTER CYLINDER INSPECTION AND SERVICINGWhenever you inspect the brake pads and disc

Seite 65

SERVICECLUTCH CABLE INSPECTION AND ADJUSTMENT The clutch cable shouldbe checked, lubricated and adjusted at all service intervals and every 2,500 mile

Seite 66

SERVICEBatteries can lose some of their charge even with the ignition turned off. Discharge ratedepends on the storage temperature and the condition o

Seite 67

SERVICEThe spark plug gap should be 0.040 inches. Make sure that the new spark plugs are thesame type as the ones being replaced: Champion® RA8HC. Spa

Seite 68

QUICK START GUIDE2006 K-9 GENERAL INFORMATIONNOTE: A BATTERY DISCHARGES UP TO 2% PER DAY WHEN IDLE. IF THE MOTORCYCLE ISNOT RIDDEN FOR A MONTH, THE BA

Seite 69

CLEANINGOBSERVE WARNINGS AND CAUTIONS GIVEN ON LABELS OF CLEANING PRODUCTS TO PREVENTDAMAGE TO YOUR MOTORCYCLE. DO NOT WASH YOUR BRAKE DISCS WITH ANY

Seite 70 - CLEANING

CLEANINGCHROME Use a chrome polish to shine your chrome. Multipurpose cleaners are notrecommended.LEATHER Many accessories and seats are either made o

Seite 71

CLEANINGsurfaces and use a clean applicator with a non-abrasive polish to avoid scratching yourpaint.5. Wipe off gasoline immediately. The chemicals a

Seite 72

STORAGEPREPARING YOUR MOTORCYCLE FOR STORAGE There are things to doif your motorcycle will not be operated for several months. To protect parts agains

Seite 73

STORAGEREMOVING YOUR MOTORCYCLE FROM STORAGE When removing yourmotorcycle from storage, here is a checklist of things you will need to do prior to rid

Seite 74

TROUBLE-SHOOTINGTROUBLE-SHOOTING GUIDE The trouble-shooting guide provides only the mostcommon problem/solutions.ENGINESTARTER DOES NOT OPERATE OR DOE

Seite 75 - TROUBLE-SHOOTING

TROUBLE-SHOOTING4. Loose wire or cable connection(s) at one of the battery terminals or at coil.5. Spark plug cables in bad condition.6. Battery nearl

Seite 76

TROUBLE-SHOOTING3. Incorrect spark plug or plug gap.4. Air filter clogged.5. Excessive pumping of the throttle grip.PREIGNITION OR DETONATION (KNOCK

Seite 77

TROUBLE-SHOOTINGLUBRICATION SYSTEMOIL DOES NOT RETURN TO OIL TANK:1. Oil tank empty.2. Restricted oil lines or fittings.3. Restricted oil filter.4. I

Seite 78

TROUBLE-SHOOTINGCLUTCH SYSTEMDRAGS OR DOES NOT RELEASE:1. Clutch controls improperly adjusted.2. Clutch steel discs warped.CLUTCH SLIPS:1. Clutch cont

Seite 79

QUICK START GUIDE2006 K-9 GENERAL INFORMATIONSHUTTING DOWN Use the ENGINE STOP SWITCH on the right handlebar to shut offthe engine. Turn the ignition

Seite 80

TROUBLE-SHOOTINGBRAKESPOOR BRAKE PERFORMANCE:1. Front and/or rear master cylinder low on fluid.2. Air bubbles in the hydraulic system.3. Contaminated

Seite 81 - SECTION 4

SECTION 42006 K-9 WARRANTY79WARRANTYWarranty | Warranty Transfer

Seite 82 - WARRANTY

This Manufacturers Limited Warranty is between BIG DOG MOTORCYCLES, L.L.C. , and you,the owner (OWNER).Your motorcycle is warranted against defects i

Seite 83

WARRANTYTRANSFER OF WARRANTY This Manufacturers Limited Warranty is, in mostinstances, transferable to a subsequent owner. However, BIG DOG MOTORCYCL

Seite 84

WARRANTY4. Damage and/or breakdown resulting from collision, fall over or upset, road hazard, fire,theft, attempted theft, malicious mischief, vandali

Seite 85

WARRANTY7. Any vehicle that does not have a valid manufacturers VIN or title branded as salvage,junk, rebuilt, totaled, or flood damaged. Any motorcy

Seite 86

WARRANTY1. Repair or replacement of defective components. PICK-UP/TOWING - In the event of a mechanical breakdown caused by a defect in aCovered Comp

Seite 87

WARRANTY2. Authorized Dealers are independently owned and operated and BIG DOG MOTORCYCLESis not responsible in any way for any parts, labor, alterati

Seite 88

WARRANTYIn addition to this Limited Warranty, the motorcycle is covered by the Emissions SystemWarranty that follows:YOUR WARRANTY RIGHTS AND OBLIGATI

Seite 89

WARRANTYto applicable regulations of the United States Environmental Protection Agency and, ifapplicable, the California Air Resources Board within 5

Seite 90

QUICK START GUIDE2006 K-9 GENERAL INFORMATIONto speed shift or shift without using the clutch. Become acquainted with the brake andshifting characte

Seite 91

WARRANTYsuggested retail price for all warranted parts replaced and labor charges based on BIGDOG MOTORCYCLES recommended time allowance for the warr

Seite 92

WARRANTYprior to sale at retail, on the date it is first placed in service.The liability of BIG DOG MOTORCYCLES is limited solely to the remedying of

Seite 93

WARRANTYTAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED Federal lawprohibits the removal or rendering inoperative by any person other than for purposes

Seite 94

WARRANTYor BIG DOG MOTORCYCLES. To contact NHTSA, you may either call the Auto Safety Hotlinetoll-free at 1-800-424-9393 or (202) 366-0123 in the Wash

Seite 95

WARRANTYdecision, BIG DOG MOTORCYCLES will be bound to abide by the decision and comply withits terms (subject to any limited right of review that may

Seite 96

WARRANTYby BIG DOG MOTORCYCLES. For more information about the BBB arbitration process, orto file a claim with this mechanism, OWNER may write to:Bett

Seite 97 - WARRANTY TRANSFER

WARRANTYowners to obtain a replacement vehicle or a refund under certain circumstances. In somestates, the law requires that you first notify the manu

Seite 98

WARRANTY TRANSFEROWNERS NAME:ADDRESS:City/State/Zip:PHONE: EMAIL:VIN:o CHOPPER o K-9 o MASTIFF o PITBULL o RIDGEBACKDEALERSHIP:DATE OF PU

Seite 99

Please mail this Warranty Transfer to:Big Dog Motorcycles, 1520 E. Douglas, Wichita, KS 67214

Seite 100

WARRANTY TRANSFEROWNERS NAME:ADDRESS:City/State/Zip:PHONE: EMAIL:VIN:o CHOPPER o K-9 o MASTIFF o PITBULL o RIDGEBACKDEALERSHIP:DATE OF PU

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